What is the best process plan for creating a 2.5" diameter clearance fit hole?

To create a 2.5" diameter clearance fit hole, the hole should be drilled slightly larger than 2.5" to account for possible inefficiencies and ensure a proper fit.

Creating a 2.5" Diameter Clearance Fit Hole

17 Nov 2023

Explanation:

If the process plan calls for a 2.5" diameter clearance fit hole, the best process plan is to drill a hole slightly larger than 2.5" diameter.

This recommendation adheres to the practice of rounding up the final size to prevent inefficiencies from preventing the attainment of the goal size due to potential drill wear or inaccuracy. This slight increase in diameter would accommodate any material that might expand, contract, or become distorted during manufacturing processes, ensuring a proper clearance fit.

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